The customer was using double wire self-cleaning screens that were not lasting long enough to sustain production demands, averaging only 1 to 1.5 months of wear life. With moderately abrasive material and a high production rate of approximately 200 tons per hour, maintaining uptime was critical. Frequent screen changeouts were increasing downtime and limiting overall efficiency across an operation producing over 1 million tons annually.
Buffalo provided a direct replacement within the same specifications and gradations, ensuring a seamless transition without disrupting the existing process. TechSquad® recommended upgrading to PFX™ screens based on proven success in similar applications, with a focus on improving wear life while maintaining performance. The solution also offered a more competitive price point and lead time compared to the previous supplier.
The customer implemented an initial trial using select screen sizes to validate performance. After reviewing application data and optimizing specifications for their 6x20 screener, the results were immediate. PFX™ screens delivered approximately 2.5x longer wear life, extending to nearly 3 months of use.
In addition to improved durability, the customer saw increased production efficiency, reduced downtime, and enhanced overall value. Competitive pricing and faster lead times further reinforced the decision, establishing Buffalo as a trusted partner and positioning the operation for continued long-term use of PFX™.
